Abstract

Aerodynamic interaction of rotor with stator is the primary cause of high cycle fatigue of radial turbine blade. However, few studies have been carried out on aerodynamic interaction in nozzleless radial turbines. This paper studies aerodynamic interaction in a nozzleless radial turbine via the experimentally validated numerical method. The results suggest that several flow phenomena are related to blade excitation. First, when the blade sweeps by the volute tongue, the tongue wake induces a strong separation vortex at the blade leading edge and interacts with it. As the tongue wake migrates downstream, it deforms into a triangular shape across the rotor passage. Second, the potential field of the volute leads to drastic fluctuations of blade load as well as tip leakage flow. Importantly, the tongue wake interacts with the tip leakage vortex in the vicinity of blade trailing edge. This phenomenon results in strong disturbance to pressure fluctuations on suction surface at low pressure ratio, and the frequency of disturbance is roughly one order higher than that of potential field. However, its influence can be neglected at high pressure ratio. Furthermore, the details of vortex evolution in the rotor passage are discussed via the time-space contour plots of pressure difference. Various behaviors including propagation speed, direction, and strength can be well manifested by this method. Finally, the strong influence of unsteady interaction on blade excitation in the nozzleless turbine is confirmed by a direct comparison of blade loads in unsteady conditions with that in quasi-steady conditions.

References

1.
Heuer
,
T.
,
Gugau
,
M.
,
Klein
,
A.
, and
Anschel
,
P.
,
2008
, “
An Analytical Approach to Support High Cycle Fatigue Validation for Turbocharger Turbine Stages
,”
Proceedings of ASME Turbo Expo 2008: Power for Land, Sea, and Air
,
Berlin, Germany
,
June 9–13
,
Paper No. GT2008-50764
, pp.
723
732
.
2.
Kulkarni
,
A.
, and
LaRue
,
G.
,
2008
, “
Vibratory Response Characterization of a Radial Turbine Wheel for Automotive Turbocharger Application
,”
Proceedings of the ASME Turbo Expo 2008: Power for Land, Sea, and Air
,
Berlin, Germany
,
June 9–13
,
Paper No. GT2008-51355
, pp.
583
591
.
3.
Suhrmann
,
J. F.
,
Peitsch
,
D.
,
Gugau
,
M.
, and
Heuer
,
T.
,
2012
, “
On the Effect of Volute Tongue Design on Radial Turbine Performance
,”
Proceedings of the ASME Turbo Expo 2012: Turbine Technical Conference and Exposition
,
Copenhagen, Denmark
,
June 11–15
,
Paper No. GT2012-69525
, pp.
891
901
.
4.
Hall
,
K. C.
, and
Silkowski
,
P. D.
,
1997
, “
The Influence of Neighboring Blade Rows on the Unsteady Aerodynamic Response of Cascades
,”
ASME J. Turbomach.
,
119
(
1
), pp.
85
93
.
5.
Hilditch
,
M. A.
,
Smith
,
G. C.
, and
Singh
,
U. K.
,
1998
, “
Unsteady Flow in a Single Stage Turbine
,”
Proc. ASME 1998 International Gas Turbine and Aeroengine Congress and Exhibition
,
Stockholm, Sweden
,
June 2–5
,
Paper No. 98-GT-531
.
6.
Miller
,
R. J.
,
Moss
,
R. W.
,
Ainsworth
,
R. W.
, and
Horwood
,
C. K.
,
2003
, “
Time-Resolved Vane-Rotor Interaction in a High-Pressure Turbine Stage
,”
ASME J. Turbomach.
,
125
(
1
), pp.
1
13
.
7.
Pullan
,
G.
,
2004
, “
Secondary Flows and Loss Caused by Blade Row Interaction in a Turbine Stage
,”
ASME J. Turbomach.
,
128
(
3
), pp.
484
491
.
8.
Kawakubo
,
T.
,
2010
, “
Unsteady Rotor-Stator Interaction of a Radial-Inflow Turbine With Variable Nozzle Vanes
,”
Proceedings of ASME Turbo Expo 2010: Power for Land, Sea, and Air
,
Glasgow, UK
,
June 14–18
,
Paper No. GT2010-23677
, pp.
2075
2084
.
9.
Matsuo
,
E.
,
Yoshiki
,
H.
,
Nakazawa
,
N.
,
Inoue
,
M.
,
Furukawa
,
M.
, and
Utsumi
,
R.
,
1996
, “
Excitation Force and Blade Inlet Flow Characteristics of Radial Turbines Subject to Nozzle Wake Effect
,”
Trans. Jpn. Soc. Mech. Eng. B.
,
62
(
602
), pp.
3635
3641
.
10.
Sanders
,
A. J.
, and
Fleeter
,
S.
,
1998
, “
Blading Response to Potential Field Interactions in Axial- and Radial-Flow Turbomachinery
,”
J. Propul. Power
,
14
(
2
), pp.
199
207
.
11.
Hu
,
L.
,
Sun
,
H.
,
Yi
,
J.
,
Curtis
,
E. W.
,
Morelli
,
A.
,
Zhang
,
J.
,
Zhao
,
B.
,
Yang
,
C.
,
Shi
,
X.
, and
Liu
,
S.
,
2013
, “
Investigation of Nozzle Clearance Effects on a Radial Turbine: Aerodynamic Performance and Forced Response
,” SAE Technical Paper No. 2013-01-0918.
12.
Lei
,
X.
,
Qi
,
M.
,
Sun
,
H.
, and
Hu
,
L.
,
2017
, “
Investigation on the Shock Control Using Grooved Surface in a Linear Turbine Nozzle
,”
ASME J. Turbomach.
,
139
(
12
), p.
121008
.
13.
Sato
,
W.
,
Yamagata
,
A.
, and
Hattori
,
H.
,
2014
, “
A Study on Unsteady Aerodynamic Excitation Forces on Radial Turbine Blade Due to Rotor-Stator Interaction
,”
Proceedings of the 11th International Conference on Turbochargers and Turbocharging
,
London, UK
,
May 13–14
, pp.
389
398
.
14.
Simpson
,
A.
,
Spence
,
S.W.T.
, and
Early
,
J.
,
2009
, “
A Numerical and Experimental Study of the Rotor Inlet Flow Fields of Radial Turbines Using Vaned and Vaneless Stators
,”
Proceedings of the ASME Turbo Expo 2009: Power for Land, Sea, and Air
,
Orlando, FL
,
June 8–12
,
Paper No. GT2009-59998
, pp.
1385
1395
.
15.
Simpson
,
A.
,
Spence
,
S.
, and
Watterson
,
J.
,
2009
, “
A Comparison of the Flow Structures and Losses Within Vaned and Vaneless Stators for Radial Turbines
,”
ASME J. Turbomach.
,
131
(
3
), p.
031010
.
16.
Netzhammer
,
S.
,
Vogt
,
D. M.
,
Kraetschmer
,
S.
,
Leweux
,
J.
, and
Koengeter
,
A.
,
2017
, “
Aerodynamic Excitation Analysis of Radial Turbine Blades Due to Unsteady Flow From Vaneless Turbine Housings
,”
Proc. ASME Turbo Expo 2017: Turbomachinery Technical Conference and Exposition
,
Charlotte, NC
,
June 26–30
,
Paper No. GT2017-64468
.
17.
Schwitzke
,
M.
,
Schulz
,
A.
, and
Bauer
,
H.-J.
,
2013
, “
Prediction of High-Frequency Blade Vibration Amplitudes in a Radial Inflow Turbine with Nozzle Guide Vanes
,”
Proc. ASME Turbo Expo 2013: Turbine Technical Conference and Exposition
,
San Antonio, TX
,
June 3–7
,
Paper No. GT2013-94761
.
18.
Menter
,
F. R.
,
1994
, “
Two-Equation Eddy-Viscosity Turbulence Models for Engineering Applications
,”
AIAA J.
,
32
(
8
), pp.
1598
1605
.
19.
Chen
,
Z.
,
Sheng
,
H.
,
Xia
,
Y.
,
Wang
,
W.
, and
He
,
J.
,
2021
, “
A Comprehensive Review on Blade Tip Timing-Based Health Monitoring: Status and Future
,”
Mech. Syst. Signal Process
,
149
, p.
107330
.
You do not currently have access to this content.