Bolted joints are a widespread type of connection used in mechanical engineering, but their performance, in terms of contact area size and shape and pressure distribution, is not easy to verify due to the nature of closed contact, which makes it difficult to investigate them with most experimental techniques. This study proposes the application of an ultrasonic method (through immersion scans of the potential contact region between the members of a bolted joint) aimed at obtaining both graphical maps of contact conditions and, after a calibration process, actual contact pressure distributions. The analysis is carried out on a number of joints characterized by different values of plate thickness and applied load. Moreover, to evaluate the quantitative accuracy of the ultrasonic technique, the results have been compared to those of another experimental technique (pressure-sensitive film) and numerical findings obtained by a finite element model of the experimental setup.

1.
Bradley
,
T. L.
,
Lardner
,
T. J.
, and
Mikic
,
B. B.
, 1971, “
Bolted Joint Interface Pressure for Thermal Contact Resistance
,”
ASME J. Appl. Mech.
0021-8936,
38
(
2
), pp.
542
545
.
2.
Fernlund
,
I.
, 1970, “
Druckverteilung Zwischen Dichtflachen an Verschkraubten Flanschen
,”
Konstruktion
,
22
(
6
), pp.
218
224
.
3.
Gould
,
H. H.
, and
Mikic
,
B. B.
, 1972, “
Areas of Contact and Pressure Distribution in Bolted Joints
,”
ASME J. Eng. Ind.
0022-0817,
94
(
3
), pp.
864
870
.
4.
Mittelbach
,
M.
,
Vogd
,
C.
,
Fletcher
,
L. S.
, and
Peterson
,
G. P.
, 1994, “
The Interfacial Pressure Distribution and Thermal Conductance of Bolted Joints
,”
ASME J. Heat Transfer
0022-1481,
116
(
4
), pp.
823
828
.
5.
Chandrashekhara
,
K.
, and
Muthanna
,
S. K.
, 1977, “
Stresses in a Thick Plate With a Circular Hole Under Axisymmetric Loading
,”
Int. J. Eng. Sci.
0020-7225,
15
(
2
), pp.
135
146
.
6.
Sawa
,
T.
,
Kumano
,
H.
, and
Morohoshi
,
T.
, 1996, “
The Contact Stress in a Bolted Joint With a Threaded Bolt
,”
Exp. Mech.
0014-4851,
36
(
1
), pp.
17
23
.
7.
Ito
,
Y.
,
Toyoda
,
J.
, and
Nagata
,
S.
, 1979, “
Interface Pressure Distribution in a Bolt-Flange Assembly
,”
ASME J. Mech. Des.
1050-0472,
101
(
4
), pp.
1750
1757
.
8.
Krachter
,
H.
, 1958, “
Ein Neuartiges Verfahren zur Messung von Druckkraften mit Ultraschall
,”
Werkstatt Betrieb
,
5
, pp.
246
248
.
9.
Masuko
,
M.
, and
Ito
,
Y.
, 1969, “
Measurement of Contact Pressure by Means of Ultrasonic Waves
,”
CIRP Ann.
0007-8506,
17
, pp.
289
296
.
10.
Kendall
,
K.
, and
Tabor
,
D.
, 1971, “
An Ultrasonic Study of the Area of Contact Between Stationary and Sliding Surfaces
,”
Proc. R. Soc. London, Ser. A
1364-5021,
323
, pp.
321
340
.
11.
Pau
,
M.
,
Aymerich
,
F.
, and
Ginesu
,
F.
, 2000, “
Ultrasonic Measurements of Nominal Contact Area and Contact Pressure in a Wheel-Rail System
,”
Proc. Inst. Mech. Eng., F J. Rail Rapid Transit
0954-4097,
214
(
F4
), pp.
231
244
.
12.
Pau
,
M.
,
Aymerich
,
F.
, and
Ginesu
,
F.
, 2002, “
Distribution of Contact Pressure in Wheel-Rail Contact Area
,”
Wear
0043-1648,
253
(
1–2
), pp.
265
274
.
13.
Pau
,
M.
, 2003, “
Estimation of Real Contact Area in a Wheel-Rail System by Means of Ultrasonic Waves
,”
Tribol. Int.
0301-679X,
36
(
9
), pp.
687
690
.
14.
Quinn
,
A. M.
,
Drinkwater
,
B. W.
, and
Dwyer-Joyce
,
R. S.
, 2002, “
The Measurement of Contact Pressure in Machine Elements Using Ultrasound
,”
Ultrasonics
0041-624X,
39
(
7
), pp.
495
502
.
15.
Dwyer-Joyce
,
R. S.
, and
Drinkwater
,
B. W.
, 2003, ”
In Situ Measurement of Contact Area and Pressure Distribution in Machine Elements
,”
Tribol. Lett.
1023-8883,
14
(
1
), pp.
41
52
.
16.
Marshall
,
M. B.
,
Lewis
,
R.
,
Drinkwater
,
B. W.
, and
Dwyer-Joyce
,
R. S.
, 2004, “
An Ultrasonic Approach for Contact Stress Mapping in Machine Joints and Concentrated Contacts
,”
J. Strain Anal. Eng. Des.
0309-3247,
39
(
4
), pp.
339
350
.
17.
Oda
,
M.
,
Kanomata
,
T.
, and
Hara
,
T.
, 1999, “
Ultrasonic Technique for Contact Mechanism Estimation of an Artificial Hip Joint
,”
JSME Int. J., Ser. C
1340-8062,
42
, pp.
560
567
.
18.
Zdero
,
R.
,
Fenton
,
P. V.
,
Rudan
,
J.
, and
Bryant
,
J. T.
, 2001, “
Fuji Film and Ultrasound Measurement of Total Knee Arthroplasty Contact Areas
,”
Kangogaku Zasshi
0386-9830,
16
(
3
), pp.
367
375
.
19.
Karpash
,
O. M.
, and
Stepura
,
A. I.
, 1993, “
Improved Accuracy in an Ultrasonic Method of Estimating Contact Pressure in Threaded Joints
,”
Sov. J. Nondestruct. Test.
0038-5492,
29
(
11
), pp.
824
829
.
20.
Aymerich
,
F.
,
Pau
,
M.
, and
Ginesu
,
F.
, 2003, “
Evaluation of Nominal Contact Area and Contact Pressure Distribution in a Steel-Steel Interface by Means of Ultrasonic Techniques
,”
JSME Int. J., Ser. C
1340-8062,
46
(
1
), pp.
297
304
.
21.
Aymerich
,
F.
, and
Pau
,
M.
, 2004, “
Assessment of Nominal Contact Area Parameters by Means of Ultrasonic Waves
,”
ASME J. Tribol.
0742-4787,
126
(
4
), pp.
639
645
.
22.
Ciavarella
,
M.
, 1999, “
Indentation by Nominally Flat or Conical Indenters With Rounded Corners
,”
Int. J. Solids Struct.
0020-7683,
36
, pp.
4149
4181
.
23.
Singerman
,
R. J.
,
Pedersen
,
D. R.
, and
Brown
,
T. D.
, 1987, “
Quantitation of Pressure Sensitive Film Using Digital Image Scanning
,”
Exp. Mech.
0014-4851,
27
(
1
), pp.
99
105
.
24.
Hale
,
J. E.
, and
Brown
,
T. D.
, 1992, “
Contact Stress Gradient Detection Limits of Pressensor Film
,”
ASME J. Biomech. Eng.
0148-0731,
114
, pp.
352
357
.
25.
Liggins
,
A. B.
,
Hardie
,
W. R.
, and
Finlay
,
J. B.
, 1995, “
The Spatial and Pressure Resolution of Fuji Pressure Sensitive Film
,”
Exp. Mech.
0014-4851,
35
(
2
), pp.
166
173
.
26.
Liggins
,
A. B.
, and
Finlay
,
J. B.
, 1997, “
Image-Averaging in the Analysis of Data From Pressure Sensitive Film
,”
Exp. Tech.
0732-8818,
21
(
3
), pp.
19
22
.
You do not currently have access to this content.