Abstract

An enhanced failure mode effect analysis (FMEA) based risk assessment for subsea compressor systems was proposed in this study. The enhanced model was established using a combination of fuzzy analytic hierarchy process (FAHP), fuzzy comprehensive evaluation, and FMEA. Different from the traditional FMEA model, the model improved the capability to identify system faults and to further measure the risk of a subsea compressor system through effective qualitative and quantitative analyses. A case study was then conducted to demonstrate the capability of the developed method in a complete risk assessment for a subsea compressor system and the subsystems and subcomponents with low reliabilities were identified. Comparing the enhanced model with previous models, it is found that the potential risks of some components are changed, and the components with higher potential risks in the system are identified. Sensitivity analysis to investigate the impact of parameters of subcomponents on system reliability was also performed.

References

1.
Meyer
,
D.
,
Zarra
,
L.
,
Rains
,
D.
,
Meltz
,
B.
, and
Hall
,
T.
,
2005
, “
Emergence of the Lower Tertiary Wilcox Trend in the Deepwater Gulf of Mexico
,”
World Oil
,
226
(
5
), pp.
72
77
.
2.
Bai
,
Y.
, and
Bai
,
Q.
,
2019
,
Subsea Engineering Handbook
,
Gulf Professional Publishing
,
Netherlands
, pp.
3
22
.
3.
Vedachalam
,
N.
,
Srinivasalu
,
S.
,
Ramesh
,
R.
,
Aarthi
,
A.
,
Ramadass
,
G. A.
, and
Atmanand
,
M. A.
,
2015
, “
Review and Reliability Modeling of Maturing Subsea Hydrocarbon Boosting Systems
,”
J. Nat. Gas Sci. Eng.
,
25
, pp.
284
296
.
4.
Okaro
,
I. A.
, and
Tao
,
L.
,
2016
, “
Reliability Analysis and Optimization of Subsea Compression System Facing Operational Covariate Stresses
,”
Reliab. Eng. Syst. Saf.
,
156
, pp.
159
174
.
5.
Cheng
,
Y.
, and
Elsayed
,
E. A.
,
2016
, “
Reliability Modeling and Prediction of Systems With Mixture of Units
,”
IEEE Trans. Reliab.
,
65
(
2
), pp.
914
928
.
6.
Cheng
,
Y.
, and
Elsayed
,
E. A.
,
2017
, “
Reliability Modeling of Mixtures of One-Shot Units Under Thermal Cyclic Stresses
,”
Reliab. Eng. Syst. Saf.
,
167
, pp.
58
66
.
7.
Cheng
,
Y.
, and
Elsayed
,
E. A.
,
2018
, “
Reliability Modeling and Optimization of Operational Use of One-Shot Units
,”
Reliab. Eng. Syst. Saf.
,
176
, pp.
27
36
.
8.
Brenne
,
L.
,
Bjorge
,
T.
,
Bakken
,
L.
, and
Hundseid
,
Ø
.,
2008
, “
Prospects for Subsea Wet Gas Compression
,”
Proceedings of ASME Turbo Expo: Power for Land, Sea and Air
,
Montreal, Canada
.
9.
Kaczor
,
G.
,
Młynarski
,
S.
, and
Szkoda
,
M.
,
2016
, “
Verification of Safety Integrity Level With the Application of Monte Carlo Simulation and Reliability Block Diagrams
,”
J. Loss Prevent. Process Ind.
,
41
, pp.
31
39
.
10.
Lund
,
M.
,
2000
, “
Valuing Flexibility in Offshore Petroleum Projects
,”
Ann. Operations Res.
,
99
(
1–4
), pp.
325
349
.
11.
Jablonowski
,
C.
,
Ramachandran
,
H.
, and
Lasdon
,
L.
,
2011
, “
Modeling-Facility Expansion Options Under Uncertainty
,”
Proc. SPE Annual Tech. Conf. Exhibition
,
6
(
4
), pp.
239
247
.
12.
Norris
,
B. W. E.
,
Zerpa
,
L. E.
,
Koh
,
C. A.
,
Johns
,
M. L.
,
May
,
E. F.
,
Aman
,
Z. M.
,
2016
, “
Rapid Assessments of Hydrate Blockage Risk in Oil-Continuous Flowlines
,”
J. Nat. Gas Sci. Eng.
,
30
, pp.
284
294
.
13.
Lin
,
D.
,
1998
, “
Accelerated Failure Time Models for Counting Processes
,”
Biometrica
,
85
(
3
), pp.
605
618
.
14.
Lin
,
J.
,
2008
,
Exploring Flexible Strategies in Engineering Systems Using Screening Models Applications to Offshore Petroleum Projects
,
Massachusetts Institute of Technology
,
Cambridge, MA
, pp.
103
108
.
15.
Deegan
,
F. J.
, and
Burns
,
D. J.
,
1990
, “
Failure Mode and Effect Analysis of a Subsea Production System
,”
Oil Fields
,
102
(
3
), p.
191
.
16.
Shafiee
,
M.
,
Enjema
,
E.
, and
Kolios
,
A.
,
2019
, “
An Integrated FTA-FMEA Model for Risk Analysis of Engineering Systems: A Case Study of Subsea Blowout Preventers
,”
Appl. Sci.
,
9
(
6
), p.
1192
.
17.
Abdelgawad
,
M.
, and
Fayek
,
A. R.
,
2010
, “
Risk Management in the Construction Industry Using Combined Fuzzy FMEA and Fuzzy AHP
,”
J. Construct. Eng. Manage.
,
136
(
9
), pp.
1028
1036
.
18.
Kutlu
,
A. C.
, and
Ekmekçioğlu
,
M.
,
2011
, “
Fuzzy Failure Modes and Effects Analysis by Using Fuzzy TOPSIS-Based Fuzz AHP
,”
Expert Syst. Appl.
,
39
(
1
), pp.
61
67
.
19.
Sayyadi
,
T. H.
, and
Ayatollah
,
A. S.
,
2016
, “
A Model for Failure Mode and Effects Analysis Based on Intuitionistic Fuzzy Approach
,”
Appl. Soft Comput.
,
49
, pp.
238
247
.
20.
Carlui
,
L.
,
2013
,
Subsea wet gas Compressor Dynamic
,
Norwegian University of Science and Technology
,
Norwegian
, pp.
1
10
.
21.
OneSubsea
,
2018
, “
World's First Subsea Multiphase Compression System Installed in Norwegian North Sea: America
,” https://www.onesubsea.slb.com/processing-systems/multiphase-compressor
22.
OREDA
,
2002
,
Offshore Reliability Database
,
Det Norske Veritas (DNV)
,
Norway
,
55
63
, Chap. 2.
23.
Zhou
,
Y.
,
Xia
,
J.
,
Zhong
,
Y.
, and
Pang
,
J.
,
2016
, “
An Improved FMEA Method Based on the Linguistic Weighted Geometric Operator and Fuzzy Priority
,”
Quality Eng.
,
28
(
4
), pp.
491
498
.
24.
Chin
,
K.-S.
,
Chan
,
A.
, and
Yang
,
J.-B.
,
2008
, “
Development of a Fuzzy FMEA Based Product Design System
,”
Int. J. Adv. Manuf. Technol.
,
36
(
7–8
), pp.
633
649
.
25.
Braglia
,
M.
,
Frosolini
,
M.
, and
Montanari
,
R.
,
2003
, “
Fuzzy TOPSIS Approach for Failure Mode, Effects and Criticality Analysis
,”
Quality Reliab. Eng. Int.
,
19
(
5
), pp.
425
443
.
26.
Bowles
,
J. B.
, and
Pelaez
,
C. E.
,
1995
, “
Fuzzy Logic Prioritization of Failures in a System Failure Mode, Effects and Criticality Analysis
,”
Reliab. Eng. Syst. Safety
,
50
(
2
), pp.
203
213
.
27.
Guimaraes
,
A. C. F.
, and
Lapa
,
C. M. F.
,
2007
, “
Fuzzy Inference to Risk Assessment on Nuclear Engineering Systems
,”
Appl. Soft Comput.
,
7
(
1
), pp.
17
28
.
28.
Kumru
,
M.
, and
Kumru
,
P. Y.
,
2013
, “
Fuzzy FMEA Application to Improve Purchasing Process in a Public Hospital
,”
Appl. Soft Comput.
,
13
(
1
), pp.
721
733
.
29.
Sutrisno
,
A.
, and
Lee
,
T. R.
,
2011
, “
Service Reliability Assessment Using Failure Mode and Effect Analysis (FMEA): Survey and Opportunity Roadmap
,”
Int. J. Eng., Sci. Technol.
,
3
(
7
), pp.
25
38
.
30.
Jomde
,
A.
,
Bhojwani
,
V.
,
Kedia
,
S.
,
Jangale
,
N.
,
Kolas
,
K.
,
Khedkar
,
P.
, and
Deshmukh
,
S.
,
2017
, “
Failure Modes Effects and Criticality Analysis of the Linear Compressor
,”
Mater. Today: Proc.
,
4
(
9
), pp.
10184
10188
.
31.
Liu
,
H. C.
,
Liu
,
L.
,
Liu
,
N.
, and
Mao
,
L.-X.
,
2012
, “
Risk Evaluation in Failure Mode and Effects Analysis With Extended VIKOR Method Under Fuzzy Environment
,”
Expert Syst. Appl.
,
39
(
17
), pp.
12926
12934
.
32.
Gargama
,
H.
, and
Chaturvedi
,
S. K.
,
2011
, “
Criticality Assessment Models for Failure Mode Effects and Criticality Analysis Using Fuzzy Logic
,”
IEEE Trans. Reliab.
,
60
(
1
), pp.
102
110
.
33.
Chang
,
K. H.
,
Cheng
,
C. H.
, and
Chang
,
Y. C.
,
2010
, “
Reprioritization of Failures in a Silane Supply System Using and Intuitionistic Fuzzy Set Ranking Technique
,”
Soft Comput.
,
14
(
3
), pp.
285
298
.
34.
Ilangkumaran
,
M.
,
Shanmugam
,
P.
,
Sakthivel
,
G.
, and
Visagavel
,
K.
,
2014
, “
Failure Mode and Effect Analysis Using Fuzzy Analytic Hierarchy Process
,”
Int. J. Prod. Quality Manage.
,
14
(
3
), pp.
296
313
.
35.
Golden
,
B. L.
,
Wasil
,
E. A.
, and
Harker
,
P. T.
,
1989
,
The Analytic Hierarchy Process
,
Springer-Verlag, Berlin
,
Heidelberg
, pp.
3
36
, Chap. 2.
36.
Tan
,
R. R.
,
Aviso
,
K. B.
,
Huelgas
,
A. P.
, and
Promentilla
,
M. A. B.
,
2014
, “
Fuzzy AHP Approach to Selection Problems in Process Engineering Involving Quantitative and Qualitative Aspects
,”
Process Saf. Environ. Prot.
,
92
(
5
), pp.
467
475
.
37.
Sindhu
,
S.
,
Nehra
,
V.
, and
Luthra
,
S.
,
2017
, “
Investigation of Feasibility Study of Solar Farms Deployment Using Hybrid AHP-TOPSIS Analysis: Case Study of India
,”
Renew. Sust. Energy Rev.
,
73
, pp.
496
511
.
38.
Cheng
,
Y.
,
Cao
,
W.
, and
Zhao
,
M.
,
2003
, “
Two-Level Fuzzy Comprehensive Evaluation of the Stability of Karst Roof Under Highway
,”
China J. Highway Transport
,
16
(
4
), pp.
21
24
.
You do not currently have access to this content.