A suitable formulation and the implementing algorithms for involute and octoidal bevel-gear generation are proposed in this paper. In particular, the exact spherical involute tooth profile of bevel gears and their crown rack is obtained through the pure-rolling motion of a great circle of the fundamental sphere on the base cone. Moreover, the tooth flank surface of octoidal bevel gears is obtained as the envelope of the tooth flat flank of the octoidal crown rack during the pure-rolling motion of its flat pitch (surface) on the pitch cone. The proposed algorithms have been implemented in MATLAB; several examples are included to illustrate their applicability.
Issue Section:
Technical Papers
1.
Litvin
, F. L.
, 1994, Gear Geometry and Applied Theory
, Prentice–Hall
, Englewood Cliffs, NJ.2.
AGMA 90FTM15
, 1990, “Optimal Design of Straight Bevel Gears
,” American Gears Manufacturers Association
, Alexandria, VA.3.
AGMA 95FTM12
, 1995, “Flank Modifications in Bevel Gears Using a Universal Motion Concept
,” American Gears Manufacturers Association
, Alexandria, VA.4.
ISO/R 677
, 1976, “Straight Bevel Gears for General Engineering and Heavy Engineering-Basic Rack
,” International Organization for Standardization
, Geneva.5.
Huston
, R. L.
, and Coy
, J. J.
, 1981, “Ideal Spiral Bevel Gears-A New Approach to Surface Geometry
,” ASME J. Mech. Des.
1050-0472, 103
(1
), pp. 127
–133
.6.
Huston
, R. L.
, and Coy
, J. J.
, 1982, “Surface Geometry of Circular Cut Spiral Bevel Gears
,” ASME J. Mech. Des.
1050-0472, 104
(3
), pp. 743
–748
.7.
Tsai
, Y. C.
, and Chin
, P. C.
, 1987, “Surface Geometry of Straight and Spiral Bevel Gears
,” ASME J. Mech., Transm., Autom. Des.
0738-0666 109
(4
), pp. 443
–449
.8.
Sung
, L. M.
, and Tsai
, Y. C.
, 1997, “A Study on the Mathematical Models and Contact Ratios of Extended Cycloid and Cycloid Bevel Gear Sets
,” Mech. Mach. Theory
0094-114X, 32
(1
), pp. 39
–50
.9.
Al-Daccak
, M. J.
, Angeles
, J.
, and González-Palacios
, M. A.
, 1994, “The Modeling of Bevel Gears Using the Exact Spherical Involute
,” ASME J. Mech. Des.
1050-0472 116
(2
), pp. 364
–368
.10.
Gonzalez-Palacios
, M. A.
, 1995, “An Algorithm for the Synthesis of Bevel Gears
,” Ninth IFToMM World Congress on the Theory of Machines and Mechanisms, Milan
, pp. 570
–574
, Vol. 1
.11.
Shunmugam
, M. S.
, Subba Rao
, B.
, and Jayaprakash
, V.
, 1998, “Establishing Gear Tooth Surface Geometry and Normal Deviation, Part II-Bevel Gears
,” Mech. Mach. Theory
0094-114X, 33
(5
), pp. 525
–534
.12.
Litvin
, F. L.
, Wang
, A. G.
, and Handschuh
, R. F.
, 1998, “Computerized Generation and Simulation of Meshing and Contact of Spiral Bevel Gears with Improved Geometry
,” Comput. Methods Appl. Mech. Eng.
0045-7825, 158
(1-2
), pp. 35
–64
.13.
Koć
, A.
, 1993, “Geometric Foundations for Surface-Generating Machining: Tool Calculations and Computer Generation of the Surface
,” Int. J. Adv. Manuf. Technol.
0268-3768, 8
(2
), pp. 78
–84
.14.
Koć
, A.
, 1999, “Theoretically Accurate Equations of Bevel Gear Tooth Flanks
”, Fourth World Congress on Gearing and Power Transmission, Paris
, pp. 677
–682
, Vol. 1
.15.
Ichino
, K.
, Tamura
, H.
, and Kawasaki
, K.
, 1997, “Method for Cutting Straight Bevel Gears Using Quasi-Complementary Crown Gears
,” Trans. Jpn. Soc. Mech. Eng., Ser. C
0387-5024, 63
(606
), pp. 579
–584
.16.
García-Masia
, C.
, Fuentes
, A.
, and Ruipérez
, A.
, 1999, “Computer Modeling of 3D Basic Rack Generated Bevel Gears
,” Fourth World Congress on Gearing and Power Transmission, Paris
, pp. 667
–675
, Vol. 1
.17.
Brauer
, J.
, 2002, “Analytical Geometry of Straight Conical Involute Gears
,” Mech. Mach. Theory
0094-114X, 37
(1
), pp. 127
–141
.18.
Lelkes
, M.
, Márialigeti
, J.
, and Play
, D.
, 2002, “Numerical Determination of Cutting Parameters for the Control of Klingelnberg Spiral Bevel Gear Geometry
,” ASME J. Mech. Des.
1050-0472, 124
(4
), pp. 761
–771
.19.
Dooner
, D. B.
, and Seireg
, A. A.
, 1999, “An Interactive Approach to the Integrated Design and Manufacture of Gear Pairs
,” Fourth World Congress on Gearing and Power Transmission, Paris
, pp. 317
–322
, Vol. 1
.20.
Wu
, J. L.
, Liu
, C. C.
, Tsay
, C. B.
, and Nagata
, S.
, 2003, “Mathematical Model and Surface Deviation of Helipoid Gears Cut by Shaper Cutters
,” ASME J. Mech. Des.
1050-0472, 125
(2
), pp. 351
–355
.21.
Zhang
, Y.
, and Xu
, H.
, 2003, “Pitch Cone Design and Avoidance of Contact Envelope and Tooth Undercutting for Conical Worm Gear Drives
,” ASME J. Mech. Des.
1050-0472, 125
(1
), pp. 169
–177
.22.
Figliolini
, G.
, and Angeles
, J.
, 2003, “The Synthesis of Elliptical Gears Generated by Shaper-Cutters
,” ASME J. Mech. Des.
1050-0472, 125
(4
), pp. 793
–801
.23.
Brink
, R. W.
, 1942, Spherical Trigonometry
, Appleton-Century-Crofts
, New York, Chap. II, pp. 8
–11
.24.
Ghigliazza
, R.
, Lucifredi
, A.
, and Michelini
, R.
, 1974, Meccanica Applicata alle Macchine
, Microlito
, Genoa, Vol. 2
, Chap. 3, pp. 22
–25
.Copyright © 2005
by American Society of Mechanical Engineers
You do not currently have access to this content.