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Journal Articles

Reducing laser exposure time of PBF/LB-P by providing high energy without thermal degradation and its effect on part strength and process time

Accepted Manuscript
Yuki Yamauchi, Koichi Fujii, Takashi Kigure, Toshiki Niino
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng.
Paper No: MANU-24-1360
https://doi.org/10.1115/1.4066666
Published Online: September 24, 2024
View Article titled, Reducing laser exposure time of PBF/LB-P by providing high energy without thermal degradation and its effect on part strength and process time
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Topics: Additive manufacturing, Lasers, Laser beams, Mechanical properties, Melting, Polymers, Rapid prototyping, Stereolithography, Strength (Materials), Temperature
Journal Articles

Ultrasonic Levitation as a Handling Tool for In-Space Manufacturing Processes

Jan Raffel, Torben Böhm, Jan Düsing, Marvin Röhl, Carsten Schilde, Ajay P. Malshe, Ludger Overmeyer, Christoph Lotz
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. December 2024, 146(12): 121001.
Paper No: MANU-24-1284
https://doi.org/10.1115/1.4066335
Published Online: September 19, 2024
View Article titled, Ultrasonic Levitation as a Handling Tool for In-Space Manufacturing Processes
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Topics: Acoustics, Gravity (Force), Levitation, Manufacturing, Particulate matter, Simulation, Wavelength, Lasers, Melting, Digital twin
Journal Articles

Hybrid Analytical-Numerical Modeling of Surface Geometry Evolution and Deposition Integrity in a Multi-Track Laser-Directed Energy Deposition Process

Chaitanya Vundru, Gourhari Ghosh, Ramesh Singh
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2024, 146(6): 061008.
Paper No: MANU-23-1445
https://doi.org/10.1115/1.4065274
Published Online: April 29, 2024
View Article titled, Hybrid Analytical-Numerical Modeling of Surface Geometry Evolution and Deposition Integrity in a Multi-Track Laser-Directed Energy Deposition Process
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Topics: Geometry, Lasers, Melting, Modeling, Stress, Steady state, Thermomechanics, Temperature, Particulate matter
Journal Articles

A Novel Physics-Based Model for Predicting Melt Pool Dimensions in Laser Powder Bed Fusion Process

Mohammad Parsazadeh, Hadiseh Ebrahimi, Mohammadmehdi Shahzamanian Sichani, Narendra Dahotre
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2024, 146(8): 081001.
Paper No: MANU-23-1691
https://doi.org/10.1115/1.4065224
Published Online: April 24, 2024
View Article titled, A Novel Physics-Based Model for Predicting Melt Pool Dimensions in Laser Powder Bed Fusion Process
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Topics: Convection, Dimensionless numbers, Dimensions, Heat conduction, Heat transfer, Lasers, Melting, Physics, Materials properties, Manufacturing
Journal Articles

A Numerical Model of Microstructure Formation Considering Nanoparticle Distribution During Selective Laser Melting Process

Taosif Alam, M. Ruhul Amin
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. May 2024, 146(5): 051003.
Paper No: MANU-23-1696
https://doi.org/10.1115/1.4064738
Published Online: February 26, 2024
View Article titled, A Numerical Model of Microstructure Formation Considering Nanoparticle Distribution During Selective Laser Melting Process
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Topics: Computational fluid dynamics, Lasers, Melting, Nanoparticles, Temperature, Computer simulation, Nucleation (Physics)
Journal Articles

Property-Graded Stainless Steel 316L by Selective Laser Melting: Characterization & Design

Yash Parikh, Mathew Kuttolamadom
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2023, 145(6): 061008.
Paper No: MANU-22-1555
https://doi.org/10.1115/1.4056825
Published Online: February 20, 2023
View Article titled, Property-Graded Stainless Steel 316L by Selective Laser Melting: Characterization & Design
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Topics: Density, Design, Lasers, Mechanical properties, Melting, Porosity, Stainless steel, Additive manufacturing, Grain size
Journal Articles

Effect of Powder Characteristics on Relative Density and Porosity Formation During Electron Beam Selective Melting of Al2024 Aluminum Alloy

Mohammad Saleh Kenevisi, Feng Lin
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Technical Briefs
J. Manuf. Sci. Eng. May 2023, 145(5): 054501.
Paper No: MANU-20-1636
https://doi.org/10.1115/1.4056665
Published Online: January 30, 2023
View Article titled, Effect of Powder Characteristics on Relative Density and Porosity Formation During Electron Beam Selective Melting of Al2024 Aluminum Alloy
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Topics: Cathode ray oscilloscopes, Density, Electron beams, Melting, Porosity, Additive manufacturing, Particulate matter, Fracture (Materials), Aluminum alloys, Mechanical properties
Journal Articles

Predictive Thermal Modeling and Characterization of Ultrasonic Consolidation Process for Thermoplastic Composites

Madeline Kirby, Armaghan Naderi, Genevieve Palardy
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. March 2023, 145(3): 031009.
Paper No: MANU-22-1271
https://doi.org/10.1115/1.4056147
Published Online: December 5, 2022
View Article titled, Predictive Thermal Modeling and Characterization of Ultrasonic Consolidation Process for Thermoplastic Composites
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Topics: Carbon fibers, Composite materials, Cooling, Heat, Heating, Materials properties, Melting, Modeling, Temperature, Temperature profiles
Journal Articles

A Simulation Study on the Effect of Layer Thickness Variation in Selective Laser Melting

Vaishak Ramesh Sagar, Samuel Lorin, Kristina Wärmefjord, Rikard Söderberg
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2023, 145(2): 021011.
Paper No: MANU-21-1119
https://doi.org/10.1115/1.4055851
Published Online: November 7, 2022
View Article titled, A Simulation Study on the Effect of Layer Thickness Variation in Selective Laser Melting
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Topics: Lasers, Melting, Simulation, Particle size, Structural analysis, Structural mechanics
Journal Articles

Adaptive Process Planning for Additive/Subtractive Hybrid Manufacturing of Overhang Features

Qian Bai, Yingming Gao, Guowen Qiao, Renke Kang, Yingwei Zhang
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2023, 145(2): 021010.
Paper No: MANU-21-1486
https://doi.org/10.1115/1.4055892
Published Online: October 19, 2022
View Article titled, Adaptive Process Planning for Additive/Subtractive Hybrid Manufacturing of Overhang Features
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Topics: Manufacturing, Milling, Production planning, Slabs, Surface quality, Collisions (Physics), Propellers, Lasers, Machining, Finishes
Journal Articles

Resistance Spot Welding of Additively Manufactured Maraging Steels—Part I: Nugget Formation

Cheng Luo, Yansong Zhang, Michael Oelscher, Yandong Shi, Niels Pasligh, Raphael Koch
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2022, 144(7): 071011.
Paper No: MANU-21-1456
https://doi.org/10.1115/1.4053277
Published Online: February 10, 2022
View Article titled, Resistance Spot Welding of Additively Manufactured Maraging Steels—Part I: Nugget Formation
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Topics: Heat, Lasers, Melting, Steel, Welded joints, Welding, Printing, Additive manufacturing
Journal Articles

Resistance Spot Welding of Additively Manufactured Maraging Steels—Part II: Failure Behavior

Cheng Luo, Yansong Zhang, Michael Oelscher, Yandong Shi, Niels Pasligh, Raphael Koch
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2022, 144(7): 071012.
Paper No: MANU-21-1457
https://doi.org/10.1115/1.4053276
Published Online: February 10, 2022
View Article titled, Resistance Spot Welding of Additively Manufactured Maraging Steels—Part II: Failure Behavior
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Topics: Fracture (Materials), Steel, Welded joints, Welding, Materials properties, Printing, Failure, Diffusion (Physics), Melting, Fracture (Process)
Journal Articles

Optimizing the Process Parameters for Additive Manufacturing of Glass Components by Selective Laser Melting: Soda-Lime Glass Versus Quartz Glass

S. N. Grigoriev, R. S. Khmyrov, M. A. Gridnev, T. V. Tarasova, A. V. Gusarov
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Technical Briefs
J. Manuf. Sci. Eng. June 2022, 144(6): 064503.
Paper No: MANU-21-1294
https://doi.org/10.1115/1.4052840
Published Online: December 3, 2021
View Article titled, Optimizing the Process Parameters for Additive Manufacturing of Glass Components by Selective Laser Melting: Soda-Lime Glass Versus Quartz Glass
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Topics: Additive manufacturing, Glass, Lasers, Quartz, Temperature, Melting, Porosity
Journal Articles

A Simulation Study on the Effect of Particle Size Distribution on the Printed Geometry in Selective Laser Melting

Vaishak Ramesh Sagar, Samuel Lorin, Johan Göhl, Johannes Quist, Klas Jareteg, Christoffer Cromvik, Andreas Mark, Fredrik Edelvik, Kristina Wärmefjord, Rikard Söderberg
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. May 2022, 144(5): 051006.
Paper No: MANU-20-1741
https://doi.org/10.1115/1.4052705
Published Online: October 25, 2021
View Article titled, A Simulation Study on the Effect of Particle Size Distribution on the Printed Geometry in Selective Laser Melting
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Topics: Computational fluid dynamics, Geometry, Lasers, Melting, Particle size, Simulation, Structural analysis, Structural mechanics, Discrete element methods, Density
Journal Articles

Anisotropic Cutting Force Characteristics in Milling of Maraging Steel Processed Through Selective Laser Melting

Shoichi Tamura, Takashi Matsumura, Atsushi Ezura, Kazuo Mori
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. March 2022, 144(3): 031012.
Paper No: MANU-21-1349
https://doi.org/10.1115/1.4051920
Published Online: August 20, 2021
View Article titled, Anisotropic Cutting Force Characteristics in Milling of Maraging Steel Processed Through Selective Laser Melting
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Topics: Anisotropy, Cutting, Lasers, Milling, Steel, Melting
Journal Articles

Pyramid Ensemble Convolutional Neural Network for Virtual Computed Tomography Image Prediction in a Selective Laser Melting Process

Lening Wang, Xiaoyu Chen, Daniel Henkel, Ran Jin
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. December 2021, 143(12): 121003.
Paper No: MANU-20-1645
https://doi.org/10.1115/1.4051077
Published Online: June 15, 2021
View Article titled, Pyramid Ensemble Convolutional Neural Network for Virtual Computed Tomography Image Prediction in a Selective Laser Melting Process
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Topics: Additive manufacturing, Artificial neural networks, Computerized tomography, Lasers, Melting, Simulation, Texture (Materials), Modeling, Manufacturing, Errors
Journal Articles

A New General Methodology to Create Continuous Cooling Transformation Diagrams for Materials Fabricated by Additive Manufacturing

Chun-Yu Ou, C. Richard Liu
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2021, 143(10): 101010.
Paper No: MANU-20-1407
https://doi.org/10.1115/1.4051004
Published Online: May 14, 2021
View Article titled, A New General Methodology to Create Continuous Cooling Transformation Diagrams for Materials Fabricated by Additive Manufacturing
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Topics: Additive manufacturing, Cooling, Design, Heating and cooling, Lasers, Manufacturing, Melting, Temperature, Phase transitions, Temperature profiles
Journal Articles

A Computational Efficient Approach to Compute Temperature for Energy Beam Additive Manufacturing

Chun-Yu Ou, C. Richard Liu
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2021, 143(9): 091009.
Paper No: MANU-20-1384
https://doi.org/10.1115/1.4050465
Published Online: April 1, 2021
View Article titled, A Computational Efficient Approach to Compute Temperature for Energy Beam Additive Manufacturing
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Topics: Additive manufacturing, Computation, Heat, Melting, Modeling, Temperature, Solidification, Finite element model
Journal Articles

The Environmental Impacts of Metal Powder Bed Additive Manufacturing

Jiankan Liao, Daniel R. Cooper
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Review Articles
J. Manuf. Sci. Eng. March 2021, 143(3): 030801.
Paper No: MANU-20-1265
https://doi.org/10.1115/1.4048435
Published Online: October 22, 2020
View Article titled, The Environmental Impacts of Metal Powder Bed Additive Manufacturing
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Topics: Additive manufacturing, Feedstock, Lasers, Machinery, Manufacturing, Metal powders, Metals, Sintering, Melting, Cathode ray oscilloscopes
Journal Articles

Influence of Novel Torch Type on Mechanical and Microstructural Characteristics of Cold Metal Transfer Brazed Joints

Jaivindra Singh, Kanwer Singh Arora, Nikhil Shajan, Mahadev Shome, Dinesh Kumar Shukla
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2021, 143(1): 011001.
Paper No: MANU-20-1125
https://doi.org/10.1115/1.4047735
Published Online: September 28, 2020
View Article titled, Influence of Novel Torch Type on Mechanical and Microstructural Characteristics of Cold Metal Transfer Brazed Joints
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Topics: Base metals, Brazing, Fillers (Materials), Heat, Intermetallic compounds, Shear (Mechanics), Steel, Metals, Wire, Failure