In this paper, the feasibility and effectiveness of heat pipe cooling in end milling operations are investigated. A new embedded heat pipe technology was utilized to remove the heat generated at the tool-interface in end milling processes. Numerical studies involved four cases, including dry milling, fluid cooling, heat pipe cooling, and heat pipe cooling with cutting fluid supplied. The thermal, structural static, and dynamic characteristics of the end-mill were investigated using a numerical calculation with fast finite element plus solvers based on explicit finite element analysis software. The results demonstrate that the heat pipe end-mill is most feasible and effective in the actual end milling processes.

References

1.
Braghini
,
A.
, Jr.
,
Diniz
,
A. E.
, and
Filho
,
F. T.
, 2009, “
Tool Wear and Tool Life in End Milling of 15-5 PH Stainless Steel Under Different Cooling and Lubrication Conditions
,”
J. Adv. Manuf. Technol.
,
43
, pp.
756
764
.
2.
Johnson
,
D.
, 1996,
Why Cutting Tools Fail. Tooling & Production
,
Huebcore Communications Inc.
,
Solon, Ohio
.
3.
Trent
,
E.
, and
Wright
,
P.
, 2000,
Metal Cutting
,
Butterworth/Heinemann
,
Oxford, UK
.
4.
Ding
,
Y.
, and
Hong
,
S. Y.
, 1998, “
Improvement of Chip Breaking in Machining Low Carbon Steel by Cryogenically Pre-Cooling the Workpiece
,”
ASME J. Manuf. Sci. Eng.
,
120
, pp.
76
83
.
5.
Palmai
,
Z.
, 1987, “
Cutting Temperature in Intermittent Cutting
,”
Int. J. Mach. Tool Manuf.
,
6
(
2
), pp.
261
274
.
6.
Peterson
,
G. P.
, 1994,
An Introduction to Heat Pipes: Modeling, Testing, and Applications
,
Wiley
,
New York
.
7.
Judd
,
R. L.
,
MacKenzie
,
H. S.
, and
Elbestawi
,
M. A.
, 1995, “
An Investigation of a Heat Pipe Cooling System for Use Turning on a Lathe
,”
Int. J. Adv. Manuf. Technol.
,
10
(
6
), pp.
357
366
.
8.
Ritcher
,
R.
, and
Gottschlich
,
J. M.
, 1994, “
Thermodynamics Aspects of Heat Pipe Operation
,”
J. Thermodyn. Heat Transfer
,
8
(
2
), pp.
334
340
.
9.
Chan
,
S. H.
,
Kanai
,
Z.
, and
Yang
,
W. T.
, 1971, “
Theory of a Rotating Heat Pipe
,”
J. Nucl. Energy
,
25
, pp.
479
487
.
10.
Labataille
,
J.
, and
Manjunathaiah
,
J.
, 1999, “
Evaluation of Drilling With Heat Pipe Cooling
,” Lamb Technicon Machining Systems, Internal Report No. Lx-0437.
11.
Jen
,
T. C.
,
Chen
,
Y. M.
, and
Gutierrez
,
G.
, 2002, “
Investigation of Heat Pipe Cooling in Drilling Applications. Part I: Preliminary Numerical Analysis and Verification
,”
Int. J. Mach. Tools Manuf.
,
42
, pp.
643
652
.
12.
Chiou
,
R. Y.
,
Chen
,
J. S. J.
,
Lin
,
L.
, and
Cole
,
L.
, 2002, “
Prediction of Heat Transfer Behavior of Carbide Inserts With Embedded Heat Pipes for Dry Machining
,”
Proceedings of ASME IMECE, Manufacturing Science and Engineering
, pp.
83
90
.
13.
Toh
,
C. K.
, 2005, “
Comparison of Chip Surface Temperature Between Up and Down Milling Orientations in High Speed Rough Milling of Hardened Steel
,”
J. Mater. Process. Technol.
,
167
, pp.
110
118
.
14.
Shaw
,
M. C.
, 2005,
Metal Cutting Principles
,
Oxford University Press
,
New York
.
15.
Jen
,
T. C.
, and
Lavine
,
A. S.
, 1994, “
Prediction of Tool Temperature in Interrupted Metal Cutting
,”
Proceedings of the 7th International Symposium on Transport Phenomena in Manufacturing Processes
, pp.
211
216
.
16.
Stephenson
,
D. A.
, and
Ali
,
A.
, 1992, “
Tool Temperatures in Interrupted Metal Cutting
,”
ASME J. Eng. Ind.
,
114
, pp.
127
136
.
You do not currently have access to this content.