Cutting tool temperature distribution was mapped using the infrared-charge-coupled device technique during machining of carbon steel SS2511 ( 3115) and stainless steel AISI 316L under oblique cutting conditions with chip breaker geometry inserts. Results indicated that the temperature on the rake surface was not uniform. Local maximum temperature points are present on the tool face at different locations, i.e., land, groove, backwall, and at the end of tool chip contact. Further investigation of the effect of cutting parameters on the tool temperature indicated that a suitable combination of cutting speed and feed resulted in a lower tool temperature for conditions of comparable material removal rate.
Issue Section:
Technical Brief
1.
Grzesik
, W.
Experimental Investigation of the Cutting Temperature when Turning with Coated Indexable Inserts
,” Int. J. Mach. Tools Manuf.
0890-6955, 39
, pp. 355
–369
.2.
M’Saoubi
, R.
Lebrun
, J. L.
Changeux
, B.
A New Method for Cutting Tool Temperature Measurement Using CCD Infrared Technique-Influence of Tool and Coating
,” Mach. Sci. Technol.
1091-0344, 2
(2
), pp. 369
–382
.3.
M’Saoubi
, R.
Le Calvez
, C.
Changeux
, B.
Lebrun
, J. L.
Thermal and Microstructural Analysis of Orthogonal Cutting of a Low Alloyed Carbon Steel Using an Infrared-Charge-Coupled Device Camera Technique
,” Proc. Inst. Mech. Eng.
0020-3483, 216
(B2
), pp. 153
–165
.4.
M’Saoubi
, R.
Chandrasekaran
, H.
Investigation of the Effects of Tool Micro-Geometry and Coating on Tool Temperature During Orthogonal Turning of Quenched and Tempered Steel
,” Int. J. Mach. Tools Manuf.
0890-6955, 44
(2–3
), pp. 213
–224
.5.
Outeiro
, J. C.
Dias
, A. M.
Lebrun
, J. L.
Experimental Assessment of Temperature Distribution in Three Dimensional Cutting Process
,” Mach. Sci. Technol.
1091-0344, 8
(3
), pp. 357
–376
.6.
Sutter
, G.
Faure
, L.
Molinari
, A.
Ranc
, N.
Pina
, V.
An Experimental Technique for the Measurement of Temperature Fields for the Orthogonal Cutting in High Speed Machining
,” Int. J. Mach. Tools Manuf.
0890-6955, 43
(7
), pp. 671
–678
.7.
Davies
, M. A.
Yoon
, H.
Schmitz
, T. L.
Burns
, T. J.
Kennedy
, M. D.
Calibrated Thermal Microscopy of the Tool-Chip Interface in Machining
,” Mach. Sci. Technol.
1091-0344, 7
(2
), pp. 167
–190
.8.
Potdar
, Y. K.
Zehnder
, A. T.
Measurements and Simulations of Temperature and Deformation Fields in Transient Metal Cutting
,” ASME J. Manuf. Sci. Eng.
1087-1357, 126
, pp. 645
–655
.9.
Miller
, M. R.
Mulholland
, G.
Anderson
, C.
Experimental Cutting Tool Temperature Distributions
,” ASME J. Manuf. Sci. Eng.
1087-1357, 125
(4
), pp. 667
–673
.10.
Rossi
, F.
Sermet
, E.
Poulachon
, G.
Lebrun
, J. L.
Dillon
, O. W.
Saito
, K.
Jawahir
, I. S.
Numerical and Experimental Studies on Tool Temperature Distribution in Machining with Flat-Faced and Grooved Tools
,” Proceedings of the 4th Int. ESAFORM Conference on Material Forming
, Liège
, Belgium, April 23–25, pp. 615
–618
.11.
Wanigarathne
, D.
Troutman
, A.
Kardekar
, A. D.
Ee
, K. C.
Poulachon
, G.
Dillon
, O. W.
Jawahir
, I. S.
An Experimental Study on Cutting Temperatures and Progressive Tool Wear in Orthogonal Machining with Grooved Tools
,” Proceedings of the 7th CIRP Workshop on Modelling of Machining Operations
, Cluny
, France, May 4–5, pp. 179
–186
.12.
Wanigarathne
, P. C.
Kardekar
, A. D.
Dillon
, O. W.
Poulachon
, G.
Jawahir
, I. S.
Progressive Tool Wear in Machining with Coated Grooved Tools and its Correlation with Cutting Temperature
,” Wear
0043-1648, 259
(7–12
), pp. 1215
–1224
.Copyright © 2006
by American Society of Mechanical Engineers
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